IWSL is a seven year old company with a history of manufacturing technology inventions. Significant among inventions by their Chief Technical Officer as Technical Fellow in the Delphi Corporation was “Deformation Resistance Welding” used for welding large diameter and thin wall tubes to one another economically and with excellent mechanical and metallurgical properties. Based on this invention Delphi Corporation spun off a company titled “Space Form Inc.”.

There projects include:

1. Validating thick-section (16 mm) stainless steel welding for a global stainless steel fabricator, while providing training on welding, quality control, weld repair, heat-treatment issue.
2. Magnetically Impelled Arc Butt (MIAB) welding of automotive tubular components together.
3. R&D with NASA funding to weld dissimilar material tubes to one another with intervening diffusion barrier layers left intact between the two tubes.
4. R&D in a large volume company to develop a variety of new methods of joining small and large diameter tubes to one another and to sheet metal and solid members; Authored 24 US Patents on the subject.
5. Brazing quality improvements with a medium volume manufacturer to review and comment on brazing procedures influencing product quality and cost.
6. Robotic welding aluminum automotive door components with a large volume manufacturer, improving throughput, quality and process stability.
7. Work on welding/joining aluminum, zirconium, titanium and nickel base alloys for a high-tech agency.
8. Non-destructive testing work with emphasis on radiographic and ultrasonic techniques.
9. Effective root cause analysis for boiler tube weld quality with a large power plant boiler manufacturer.
10. Successful assistance in obtaining ASME Code Case approval for a new weld process for a boiler manufacturer.

There Focused-Melt TM Resistance Welding (FMRW) Technologies enables extra high strength aluminum welding of heated aluminum alloys with structural weld strengths 50 to 100% higher than is commonly possible, resistance spot welding of thick and thick-thin combinations of aluminum alloys not commonly considered weld able, Welding (and not soldering) of stranded wire aluminum cables to similar and dissimilar material connectors through innovative temperature profile controls during welding.
Innovative Weld Solutions are able to produce the highest quality specialty welded parts on the market, at a cost lower than any available traditional method.

Welding training is also provided at IWSL which includes:

• Basic Resistance Welding including weld schedule development and validation and documentation
• Maintenance of resistance welders: electrical, mechanical and plumbing
• Basic gas metal arc welding including techniques of starting and ending an arc well
• Arc welder maintenance every hour, shift, day, fortnight and month
• Welding for the product design engineer
• Weld equipment specifications including commonly made errors
• Metallurgy of welding stainless steels, including austenitic, ferritic, martens tic and duplex stainless steels
• Welding of hard enable steels
• Resistance weld monitoring
• Arc weld monitoring
• Aluminum tube closure welds

ISWL provides best trusted premium quality trusted solutions. Skyscrapers, bridges, and highways would be impossible to build without welding, as would oil and natural-gas pipelines, giant wind turbines, and solar panels.

For more information visit our website: www.innovativeweldsolutions.com