The increase in computing power consumption of 5G base stations has brought about problems such as high energy consumption, high carbon emissions, high temperature, high noise, and high costs. Due to the increase in heat and temperature of the equipment, the construction cost of 5G base stations will increase, the working efficiency of the equipment will decrease, and the service life will be shortened. The resulting demands for reducing energy consumption, carbon emissions, temperature, noise, and costs, as well as improving the operational stability of the BBU and AAU main equipment of 5G base stations, have become top priorities in the technological reform and construction of 5G base stations.

In this case, on the one hand, in order to reduce the construction cost of 5G base stations, people have adopted a large number of technical transformation methods that combine 5G base stations with 4G base stations to build 5G base stations. On the other hand, relying on scientific and technological innovation, technology innovation and product innovation, we have worked hard on material research and development, technology research and development, and product research and development of 5G base stations, and have found some more effective ways and solutions to reduce energy consumption, reduce noise, and reduce temperature. However, these measures still have shortcomings and defects such as high technical transformation and construction costs, large investments, and limited effects. SINOYQX melamine foam can effectively meet the needs of reducing energy consumption, carbon emissions, temperature, and noise, helping base stations to save energy and protect the environment.

SINOYQX self-adhesive melamine resin foam is a thermal insulation material specially provided for 5G macro base stations. It is a permanent insulating elastic organic sponge, 1000V DC, withstand voltage 3000V DC, and has permanent wide weather resistance (negative 180 degrees Celsius to 200 degrees Celsius), and remains stable under high and low temperature conditions physical and chemical structure, while providing excellent thermal conductivity (thermal conductivity, 0.035 W/(m*K)) and sound absorption (0.95NRC), excellent flame retardant properties (UL94 V 0), electromagnetic shielding and light weight and eco-friendly (non-fiber material, does not contain any dust, does not contain any halogenated hydrocarbons, flame retardants and/or toxic heavy metals), to ensure that the temperature of the 5G macro base station keeps the equipment from base station room relatively constant under various high and low temperature conditions; resulting in reducing power consumption. It can also absorb the noise of the device operation and reduce the noise pollution of the 5G device. SINOYQX melamine foam is very suitable for base station insulation technology and is the preferred insulation material.

Base station insulation technology is actually a technology to prevent sunlight radiation. Because 5G base stations and equipment rooms are always exposed to direct sunlight, the surface temperature of the exterior walls of the rooms will continue to increase, which in turn increases the heat load of the building structure itself and the energy consumption of indoor air conditioning, and the use of heat-insulating materials can effectively solve this problem. Due to the thermal insulation measures, sunlight radiation can be reduced. In this way, the heat energy absorbed by the outer wall of the equipment room will also be reduced, thus effectively reducing the heat load of the building structure itself and the energy consumption of air conditioning.

The base station is a typical closed natural heat dissipation device. After the heat is emitted from the components, it will first be absorbed by the internal devices, causing the device temperature to rise. Due to the temperature difference, the heat will be transferred from high-temperature objects to low-temperature objects. Therefore, the heat of the base station will first be transferred to the shell, and then conducted from the shell to the air. The specific heat transfer path is as follows: chip (heat source → interface material → thermally conductive structural member → internal air → shell → external environment. The thermal design of the base station needs to maximize the heat transfer efficiency and reduce the heat transfer resistance in the same space.

Base stations often need to work under extreme environmental conditions, such as high temperature, low temperature and humidity. Melamine foam has excellent temperature resistance and moisture resistance, and can maintain stable performance in extreme environments. This makes melamine foam an ideal thermal insulation material for base stations, effectively protecting the internal components of the energy storage system and extending its service life.

SINOYQX provides professional 5G base station chassis (outdoor, especially high altitude) thermal insulation and heat preservation materials and big data centre acoustic and fireproof ceiling systems and solutions for 5G base station chassis (outdoor, especially high altitude) and big data centre based on its existing design and production capacity through continuous innovation and R&D.

SINOYQX typical performance of 5G base station and big data center thermal insulation, sound-absorbing and flame-retardant materials

•Excellent thermal conductivity (thermal conductivity, 0.035 W/ (m*K)) (outdoor 5G chassis, especially in high-altitude areas, ensures stable operation of the equipment);

•Excellent sound absorption performance (0.95NRC);

•Excellent flame retardant properties (UL94 V-0, HF-1, B1 flame retardant standard);

•Environmental stability, acid and alkali resistance, corrosion resistance, mildew resistance, UV resistance;

•Wide weather resistance (negative 180 degrees Celsius to 200 degrees Celsius), maintaining a stable physical and chemical structure under high and low temperature conditions, ensuring stable operation of 5G equipment under various working conditions;

•Lightweight (8.5KG/cubic, reaching the design target performance, 1/3 of the weight of traditional polyurethane and other materials);

•Environmentally friendly (non-fiber material, does not contain any dust, does not contain any halogenated hydrocarbons, flame retardants and/or toxic heavy metals, and will not cause any harm to 5G equipment or big data servers);

•The special environmentally friendly adhesive developed by SINOYQX can adhere to most substrates;

•Secondary processing formability (can provide various shapes, sizes and thicknesses, easy cutting, easy processing and installation).

For more information about SINOYQX Melamine Foam, please reach us at [email protected] or voice to us: +86-28-8411-1861.