High Quality Sequential Controller for Dust Collector System


Posted January 9, 2018 by rajeshkharche

Sequential Controller has been designed to operate the pilot valves used on dust collector Equipment by Maniks.

 
High Quality Sequential Controller Can Increase Your Production
What is Maniks Solid State Sequential Controller?
Sequential Controller has been designed to operate the pilot valves used on dust collector Equipment by Maniks. Light emitting diodes (LEDs) provide visual indication of which dust collector valve is being energized as well as "Power On" indication. The number of sequenced steps is adjustable from 2 through 10.Controls are provided to adjust the length of time between valves being de-energized (Pulse Frequency / off time) and the length of time that the valve is energized (Pulse Duration / on time). Sequential Controller components control all timing and logic Functions.
Two independent methods of starting and stopping the Controller are provided. The first method will automatically stop the sequence and reset the Controller to the first valve position whenever A. C. power is removed and then reconnected.
The second method is by a remote control contact connected to the terminals provided. When the remote contact is opened, the sequence stops. When the remote contact is reclosed, the sequence continues from the previous

Solid State Sequential Controller Operation:
Sequential Timer control is important for effective cleaning of Dust Collection Systems/Filter Bags. This timer is also known as sequencer or sequential led controller that helps energize and de-energize the multiple outputs at a time. Customers can utilize the sequential timers, which plays an important role in proper De-dusting in dust collectors. Appropriate De-dusting is very important task in any dust collection systems that guarantees long life of filters and ultimately results in high production rate.

Dust collector equipments must have high filtering efficiency even for the finest dust. The proper use of time-controlled cleaning can result in less human resources. Hence high efficiency dust collector parts play a very important role here. By any measure, an efficient dust collector system is an investment that more than pays for itself.
The catalog SQP-1 Sequential Controller provides timed sequential energization of connected loads. When power is applied to the Controller, the "Power On" light emitting diode (LED) provides visual indication and pilot valve number 1 is immediately energized. "Output 1" LED provides visual indication of this event.
The pilot valve will remain energized for the length of time as indicated by the setting of the "Pulse Duration / on time" control. Note that the calibrated dials are for approximate settings only and if exact times are required, they must be measured.
Pilot valve number 2 will automatically be energized at some time interval after pilot valve number 1 has been de-energized. This length of time will be as indicated by the setting of the "Pulse Frequency / off time" control, "Output 2” LED will provide visual indication that this event is occurring. The Controller will continue to sequentially energize the pilot valves until the power is removed.
Sequential Controller Specifications:
A]
Supply Voltage Input Fuse
230VAC 1.5A
24VDC 3A
110VAC 3A
B] Pulse Frequency / Range Adjustability: Standard: 2 to 60 seconds Special Requirements: 1) 4 to 120 seconds 2) 6 to 180 seconds
C] Pulse Duration / Range Adjustability: 20 to 200 milliseconds Special Requirements: 1) 40 to 400 milliseconds 2) 100 to 1000 milliseconds
D] Number of Sequence Steps 2 through 10, adjustable in field (Factory set at 10) 2 through 18, adjustable in field (Factory set at 18) 2 through 40, adjustable in field (Factory set at 40)
E] Operating Temperature Range: 00C to 500C
F] Repetitive Accuracy on Time Sequence: ± 5%
G] Current Rating per Sequence Step:
Voltage Max Inrush Current Constant Current
230 VAC 4 Amp. (50 Hz.) 2 Amp. (50 Hz.)
110 VAC 4 Amp. (50 Hz.) 2 Amp. (50 Hz.)
H] Special Requirements for Voltages (DC Kit Type) : Following variations can be given in 10 channel, 18 channel , 40 Channel as well as with FEEDBACK Types.
Input Voltage Output Voltage
230 VAC 24VDC
110 VAC 24VDC
230 VAC 110VAC
(NOTE: Solid-state elements require that minimum continuous current per sequence step must not be less than 0.050 amperes. Consult Factory for special rating requirements including operation below 0.050 amperes)
I] Consult Factory for mounting details.
ORDERING INFORMATION
Our Cat. No. : SQP - 1 for PCB & SQP - EN2 for enclosure with window. Please specify input & output voltage while ordering.
Micro Controller Based Bag Filter Timer:



http://www.maniks.com/sequential-controller-for-trouble-shooting.html
Additional Parameters for feedback type as follows:
A] 1) System Ok / Timer Healthy - Potential free 'NO' relay contact.
2) Sequence 'ON' / D.P. Low - Potential free 'NO' relay contact.
B] 1) Auto Mode - Channels activated in sequence as per 'On' and 'off' time.
2) Manual mode - Output channels are activated by pressing push button on PCB near Auto /Manual switch channel in sequence
MANIKS Sequential Controller Advantages over Other Manufacturers

Ensured availability:
Other suppliers may be limited to a single

Distribution point:

We provide localized distribution across the globe. MANIKS offers its most popular products for dust collectors via quick-shipment programmers — including “Express”.

Superior support:
With more than 100 professionals handling direct sales, plus more than 140
Distributors in Europe alone, MANIKS has you covered. Ask our technical experts anything about specific-cation, installation, performance, or maintenance of dust collector air system components. You’ll get fast and most accurate answers.

Unequalled quality and reliability:

We build our products for rock-solid, repeatable operation over long lifetimes. For instance, our pulse valves are rated at 1 million cycles, with internals designed and constructed for tight seating. You save expensive compressed air — and get maximum pulse pressure for the best performance,

Why Maniks Dust Collector?
A variety of manufacturers make dust collector valve, cylinders, and other auto-mation components that control the flow of compressed air through industrial dust collector systems. Performance and cost-effectiveness are essential in all such systems.

The critical difference in MANIKS dust collection & other is its unique combination of quality, performance, and value with quick shipment of standard components — as well as consistent technical support and service for easy assembly, reliable operation, and efficient maintenance. For decades, we’ve been a leading supplier to engineering contractors and to end users of Sequential Controller in a wide range of industries, including the following:

• Lime and cement processing
• Grain, agriculture, and feed
• Metalworking (welding, grinding, cutting ...)
• Food processing
• Heavy industries (iron, steel ...)
• Pharmaceutical (Powder ...)
• Power engineering (coal-fired power plants)
• Wood machining

Our high-efficiency designs permit dust collector manufacturers to create more cost-effective systems. Our high flow and pressure ratings allow those systems to operate at peak performance. And our robust design means longer life and reduced downtime. From high-reliability products to easy-replacement valve rebuild kits — both at competitive prices — MANIKS provides superior solutions for dust collector systems.

Maniks Most Satisfied Clients:
• ACC Cement
• Ambuja Cement
• ONGC
• Indian Railway
• CEAT Tires
• HP
• Aditya Birla Cement, Etc.

http://www.maniks.com/manufacturer/dust-collector-controller/
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Issued By maniks
Website maniks
Business Address Navi Peth
Pune
Country India
Categories Industry , Manufacturing
Tags sequential controller , sequential timer
Last Updated January 9, 2018