Electrical control panels are an integral a part of the system that controls various pieces of kit , as they supply power, operator devices, and proper control over the machinery/appliances.
Each company has its own set of rules and regulations they need to follow when it involves selecting control panels. The combinations of devices that has got to be attached thereto determine the choice process and outcome.

Take a glance at a couple of the first components that are listed by instrument panel manufacturers:

Control Relays

Control relays are devices that have a coil which may be both energized and de-energized through an electrical voltage. The coil state changes the logic state thanks to the contact. There are various sorts of relays of which one among the only relays is that the Timing relays. These are wont to control pilot lights, contractors, etc. to modify them on and off at specified times. Their working are often justified with their built-in timers.

One-Shot Timer - When the coil is energized, it stays in on state and on time thanks to the contacts it's .
On Timer - These are wont to change the contact state to on after the on delay when the coil is energized.
Off Timer - because the coil is de-energized off timers are used for the contacts to vary to off state after the off delay.

Repeat Cycle Timer - The state of contacts keep switching from on to off and the other way around when the coil is energized.

Programmable Logic Controllers

The programmable logic controllers are full of various components like relays and timers. Their primary function is to send digital signal and input to the MCC panel for the motor to start out . this sort of instrument panel works on the principle of the relay logic or the DCS/PLC program. Since all the instruments and kinds of kit are connected to the instrument panel , labels for the interlocks are provided to take care of safety regulations. With the advancement in technology, it's become possible to use one panel rather than installing separate MCC and control panels.

Motor Control Center

Control panel manufacturers in India now customize the varied control panels that are required by industries. Basically, a motor control center (MCC Panel) may be a series of fabricated enclosed panels that have a standard power bus and contain control units. They’re also equipped with feeders for motors, and blowers and a provision from switching them from auto to manual and the other way around , are given. These feeders are designed consistent with the required motor ratings. to start out the motor within the auto-provision, an external signal is required, which matches through the instrument panel . For any industry, control are often comprised of programmable controllers, frequency drives, metering, and therefore the electrical service door .

Low Tension Panels

These control panels are almost like the high tension panels apart from the very fact that these aren't equipped to handle high voltage current. They’ve been designed to face up to weather and external high temperatures. along side that, the planning makes sure that the panel doesn't consume more energy and proves to be cost-efficient.

Automatic Power Factor Control Panels

The APFC panels are known to be used when energy savings are a priority. It with great care happens that their design can accommodate the fluctuation in power supply and voltage, and maintain the high power factor at a stable consistency. the kinds of machinery utilized in the industry, along side various devices, and cooling plants shall determine the electrical load required by a unit. just in case of the slightest fluctuation, the machines could get damaged. Capacitors are wont to safeguard the equipment for fixed loads, while for various loads capacitors with a switch in and switch out mechanism is employed .

High Tension Panels

The design of high tension panels is such they will be wont to contain and transfer high levels of voltage. Their insulation strength is above the control panels provided by a couple of electrical panel manufacturers. The electrical distribution board distributes the facility received from the generator or a transformer to many distribution boards and electronic devices. Industries employee such panels for internal and external use counting on their requirement and therefore the consumption of electricity.

Synchronizing Panel

The power supply reaching the machinery is managed through the synchronizing panel working between power sources like DG sets. These DG sets are manipulated to act as one unit to eliminate the subdivision of total load. If and when any unit requires servicing, the load from that specific unit shall be transferred to a different unit with the synchronizing panel units, in order that it are often shut off. Loss of production are often avoided since the critical load isn't interrupted. More units are often synchronized because the load increases and may be disconnected with low loads.

Power center

Comprised of varied vertical sections, the facility center or PCC is that the common instrument panel that controls and monitors the predetermined electrical parameters. The panel is capable of handling high levels of current passing through at a coffee voltage. Essentially, PCC may be a power distribution unit that supplies power to transformers, panels, and motors, that are an integral a part of the electrical control systems. the planning of such panels are robust, and that they are constructed rigidly.

Variable Frequency Drive instrument panel

According to the economic instrument panel guide, VFD control panels, are essentially wont to protect the VFD, and various other electrical sorts of equipment from dust, humidity, hot, or corrosive environment. The panel is meant in order that all the components required for various sorts of equipment, are kept during a single panel. Line reactors and harmonic filters are a neighbourhood of the VFD to scale back harmonic distortion by 3% to five. just in case the VFD fails, it comes with bypass, which enables it to stay working without being interrupted. These panels are waterproof and weatherproof also. The panel doors are equipped with a frequency control potentiometer, which will transmit command signals to the motor, as assigned by the operator.

Auto Main Failure Panel

AMF, also referred to as Automatic Transfer Switch (ATS) panels are utilized in case of a sudden loss of power to modify to the emergency standby generators in order that the industry can run uninterrupted. The mains supply source is switched for UPS (Uninterruptible Power Supply) system between the generator and therefore the utility mains supply. The AMF panels accompany various sensors that determine the sort of loss, i.e. if it's partial, complete, or notes the variations within the utility mains supply. The utility mains failure cover the failing of one phase of three-phase system failure, just in case all the phases fail concurrently.

All of the above-mentioned instrument panel systems are used for various purposes and handle numerous sorts of equipment. The metal box can have multiple sections to carry the electrical devices needed to run the industry and may be customized consistent with the wants.

Control Panel and Types

The various components of an electrical panel enclosure consistent with instrument panel manufacturers are:
Surge Arrester
Main breaker
Transformer
24-Volt Power Supply
Terminal Block
Relays and Contactors
and many more.
Control panels are often manufactured during a wide selection of sizes, but mostly come equipped with similar devices.

At Accupanels Energy Pvt Ltd, we've been committed to being a worldwide leader getting to various industry needs. We partner with industries to supply solutions in sheet and electrical applications that suit our clients' requirements. Our mission is to maximise wealth creation for all of our stakeholders by providing them with optimized engineering solutions and services through adopting and implementing technological processes and business systems.