29.09.2016
Ahmedabad, India

To meet with the demand, supply has to be in time and therefore more and more automated machines are coming up in the market to speed up the manufacturing process. Automated Compounding Plant is one such effective tool used for pipe and profile compounding. It enables contamination-free handling of all raw materials used in production along with reduction are spillage of raw materials, loss of man-hour and labor. There is High-Speed Heater Cooler Mixer used for compounding which results in contamination free and moisture free mixing. It also reduces scrap rate in extrusion and has an excellent dispersion capability of additives.

Increase Extrusion Efficiency

Applied for color and filler master batch process, Co Rotating Twin Screw Extruder has beneficial features like high-speed motor, variable speed control menu, solenoid valves and heat exchangers for cooling barrels. All these features increase efficiency in the extrusion process. There are other extruders like Conical Twin Screw Extruders and Single Screw Extruders which are applied for various PVC pipes and pipe fittings. They are fitted with features like integrated data acquisition, screen changer with pressure and temperature transducer, breaker plates and geared pumps; their use is extensive.

Proper Pelletizing Systems

Proper pelletizing is essentially applied in master batch production, medical and food grade polymers, primary pelletizing and compounding and much more. In standard and water ring process there is a lot of wastage due to moisture content, uneven pelletizing, and smears over the die plates and cutting blades. All these problems are effectively solved by Underwater Pelletizing System in which the molten polymers comes out from the die holes and are cut into pellets under controlled temperature under water. These pellets solidify immediately, and the water transports the pellets to a centrifugal dryer. Air Cooled Die Face pelletizer is also used to make proper pellets.

Applications in Lab

Research and development are and essential process for the production of better quality products. To mix and extrude raw materials in the lab for maintaining quality measure and checking the efficiency of the product, various types of Lab Mixer and single as well as twin screw Lab Extruder systems are available in the market. All important data are measured and recorded and are shown in the form of tables and graphs alongside each performing test. The geared melt pump, acquisition PLC, screen changer and breaker plates are all made to order in keeping with the standard norms and specifications to give optimum result.

Other Useful Tools

To name some other tools used for quality manufacture you can also have tools like Two Roll Mill and Hydraulic Press. They are very useful tools which come with various safety features as well. Measurements can be done over both the rolls while operator safety is looked after by nip gap adjustment. The rolls are kept cool by a constant supply of water which is collected in a cooling tank. Wherever compressing is required the hydraulic press is used. It also has other applications like quality control of rubber, PVC and other compounds, color matching and much more.

Neoplast Group
Address : A-7, 2nd floor,
Safal Profitaire, Corporate Road, Nr. AUDA Garden, Satellite,
Ahmedabad - 380015,
Gujarat, India
Phone : +91-79-40194030
Email : [email protected]