Racking systems is probably, the most fundamental element that one can come across in warehouses. With the volume of goods moving across the value chain increasing day by day, racking systems play a pivotal role in warehousing and logistics operations.
Racking systems enable you to store goods vertically, with pallets placed one above the other, thus properly utilizing the limited warehouse space.
With a suitable racking system in place, managers can maximize space and optimize the warehouse for easy order picking and storage. Thus, one can summarize that racking systems offer the following advantages:
Capitalize on the storage space to the maximum
Increase warehouse safety
Ease of accessibility – They enable effortless and fast storage and withdrawal of pallets, with the help of forklifts or stackers.
Key factors influencing choice of racking system:
Before choosing the racking systems, one needs to consider the following factors:
Floor space and ceiling height
Product type and shelf life
Frequency of pallet access
Number of SKU’s
Inventory system to be followed (FIFO or LIFO)
Fork truck type and lift height
General types of racking systems:
Selective pallet racking: The most common type of racking used for storing pallets of goods. The pallets are supported on long beams and are directly accessible from the aisle. Also, it is easier to install.
Cantilever racking: Used for storing bulky, heavy items that cannot be stored in pallets. The racking consists of protruding long arms to support such heavy loads. Cantilever racks have no front columns, facilitating easier access and lesser storage space.
Drive-in / Drive-through racking: Used for high-density storage of goods. A large volume of products is stored on support rails that are stored and accessed at a time with the help of forklifts or stackers. In drive-in racking, pallets are loaded/unloaded by forklifts from one side of the system, making it suitable for Last-in-First-out (LIFO) method of inventory management. In drive-through racking, pallets are loaded from one end and unloaded from the other end, enabling the First-in-First-out (FIFO) method of inventory management. These systems offer high volume storage of single or few SKU’s.
Pallet flow racking: Typically used for FIFO type storage, it uses elevated rails with rollers, so that the pallets placed on the elevated side, slide through the rollers to reach the other end, with the help of gravity.
Push back racking: Used in high density, LIFO storage of pallets. The pallets are loaded from the lower-front side, pushing the already placed pallets towards the elevated side. When the pallets are unloaded one by one, the pallets behind come to the front due to gravity.
Josts Racking Systems:
We at Jost’s have designed the Jorack range of racking systems for both heavy-duty and light-duty applications. We also provide specialized Cantilever and Drive-in racking systems for industries. The rack heights range from 3 metres to 17 metres and load capacities ranging from 500 kg to 1500kg per level.
Our product range is as follows:
Light Duty Racking System – Rack height up to 3 metres with a capacity of 500 kg per level.
Medium Duty Racking System – Rack height up to 10 metres with a capacity of 1000 kg per level.
Heavy Duty Racking System – Rack height up to 12 metres with a capacity of 2000 kg per level.
Mezzanine Racking System – Rack height up to 5 metres with a capacity of 1500 kg per level.
Multi-Tier Racking System – Three tyre racking system with height up to 12-metre height and capacity of 1200 kg per level.
Cantilever Racking System – Rack height up to 7 metres with a capacity of 4000 kg per level.
Drive-in Racking System – Racks with multi-deep, multi-wide and multi-high options.
VNA Racking System – Rack height up to 17 metres with a capacity of 1500 kg per pallet.