While explosion-resistant LEDs cost more upfront, their long-term value surprises many plant managers:

The Savings Breakdown:

Cost FactorTraditional LightsLED Solution

Energy Consumption$18,000/year$6,500/year

Maintenance$9,200/year$1,100/year

Downtime Losses$45,000 (estimated)$0 recorded

Unexpected Benefits:

Insurance premium reductions (up to 25% with certified systems)

Increased worker productivity from better illumination

Compliance with latest OSHA 1910.307 standards

Case Example: A chemical storage facility achieved full ROI in 14 months through energy rebates and reduced outage frequency. led explosion proof lighting https://www.eneltec-led.com/products/led-explosion-proof-lights