A Guide to 3D Printing Using Stereolithography (SLA)


Posted May 26, 2023 by evoprinters

SLS is occasionally combined with the metal-specific processes of direct metal laser sintering (DMLS) and selective laser melting (SLM). SLS routinely works with polymers like nylon.

 
If we talk about Stereolithography (SLA), it is one of the most popular 3D printing methods to get a smooth surface finish. This is a resin 3D printing method which creates precise, watertight and isotropic prototypes with high-tech materials. In this PR, you will learn how SLA 3D printer works and its benefits. You will be surprised to know that thousands of pros are already utilising this technique today and enhancing their work. Nevertheless, here is the guide to SLA printing.

One of the most well-known and widely used printing techniques in the field of additive manufacturing is stereolithography, sometimes known as SLA 3D printer. It functions by heating up a liquid resin held in a reservoir, referred to as a "vat," with a low-powered laser to form the desired 3D shape. In essence, this technique, also known as photopolymerization, layer-by-layer transforms photosensitive liquid plastic into solid plastic.

Since 1980, SLA was the industry's pioneer in rapid prototyping, and it has now developed into a widely used technique. In 1992, 3D Systems developed the first SLA machine in history, which made it feasible to build complicated items faster than was previously conceivable. Despite being the first additive manufacturing technique available, SLA continues to generate the most intricate products with the nicest surface finish.

How Does SLA Printer Work?

Compared to large format FDM printers, In SLS, the laser is often stronger. FDM often lacks SLA's level of detail. The printed part's tolerance is typically measured in hundreds of microns. In almost all cases, SLA can provide smaller holes and sharper corners. This is because, instead of mending a substance, the beam heats a powder to the point where its particles fuse together.

SLS is occasionally combined with the metal-specific processes of direct metal laser sintering (DMLS) and selective laser melting (SLM). SLS routinely works with polymers like nylon.

SLS equipment features more advanced technologies, such as special UV radiation protection. As a result, printers are more expensive, and desktop and benchtop options are limited. Fine powders can be hazardous to handle, which further limits their use outside of hobbyist communities. Even though companies like Formlabs are improving accessibility, far more safety precautions need to be done for the process to be secure.

Furthermore, SLS powders cost more than liquid photopolymers as well. This is in part because it is challenging to produce such tiny particles, therefore it is unlikely to change greatly over time.

Benefits of SLA 3D Printing

For companies in a variety of sectors, such as engineering, manufacturing, dentistry, healthcare, education, entertainment, jewellery, audiology, and more, SLA 3D printing speeds up innovation.

Engineers, designers, manufacturers, and many other experts favour SLA 3D printing because of its fine features, smooth surface finish, ultimate part precision and accuracy, and mechanical attributes like isotropy, water tightness, and material adaptability.

SLA 3D printing is used in the dental and industrial industries to consistently create precise, accurate components. To produce accurate and precise components, a print process must carefully regulate a number of variables.

SLA printers are considered the industry standard for faultless surface quality because they generate results that are comparable to those produced by traditional manufacturing methods like machining, injection moulding, and extrusion.

The benefit of SLA resins is that they enable a wide range of formulation configurations, such as some soft and hard materials, densely filled and endowed with mechanical properties like high heat deflection temperature or impact resistance. A set of dentures is an industry-specific prototype material that closely resembles the final materials. Additionally, they can be developed to withstand rigorous testing and perform effectively under pressure.

The earliest common 3D printing method, stereolithography, is still a preferred choice for producing precise and durable prototypes. Its level of surface polish and intricacy is unmatched by any other approach. Additionally, the variety of materials has steadily increased since its inception.

Many businesses use this technique to produce both prototypes and completed goods. Even though newer vat polymerization processes like LCD-based resin 3D printing tend to be less expensive and therefore more prevalent in the hobbyist sector, SLA printers continue to become more widely available and less expensive. Professionals and do-it-yourself consumers are more likely to buy SLA technology and utilise its advantages.

While concluding this guide, it is essential to understand SLA 3D printing better by examining SLA's calibre directly: Request a 3D printing service for a delivery right to your door to receive a free sample 3D-printed object in the material of your choice.

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Last Updated May 26, 2023