Ceramic fiber is composed of long flexible, interwoven fibers that are manufactured by the process known as ‘spun’ which yields a lightweight, strong, and durable product. This fiber is also known as high-temperature insulation wool (HTIW). These fibers are made of aluminosilicate materials that are controlled with the help of high-temperature furnace melting and fiberizing process.
The typical application areas of this fiber include refining and petrochemical, reformer and pyrolysis furnaces, gaskets and expansion joints, tube seals, high-temperature pipe, duct, and turbine insulation, and various others.
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Some of the properties include low thermal conductivity, low heat storage, thermal shock resistance, high tensile strength, easy installation, sound absorption, no binder, no dry out time required, and others. Also, this material can be used with temperature ranges from 1000°F (538°C) to 2600°F (1425°C), resulting in increasing demand for various applications.
High cost of production and limited availability are identified as a major challenge in the ceramic fiber market, which can potentially hinder the market growth. The fixed capital cost of manufacturing this fiber is high and cycle time is slow. Costs can fluctuate on how much is being produced per unit of time.
The manufacturing of these fibers includes three steps including preparation of bulk, preceramic material to spun; and then spinning the bulk material into a green fiber; and finally heat-treating the spun green fiber to convert this into the ceramic fiber.
During the forecast period, Asia-Pacific is anticipated to witness the highest growth in the ceramic fiber market, owing to the growth of various industries such as automotive, construction, manufacturing, and other industries. Along with that, the growing investment in the research and development to encourage the use of less-toxic products in the region are also contributed towards the increasing demand for the product in the region.
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Some of the major players operating in the ceramic fiber industry are Unifrax I LLC, Luyang Energy-Saving Materials Co., Ltd., Morgan Advanced Materials Plc, Ibiden Co., Ltd., Fibrecast Inc., Yeso Insulating Products Co. Ltd., Nutec Fibratec, Isolite Insulating Products Co. Ltd., Ceramsource, Inc., Pyrotek Inc., and ADL Insulflex Inc.
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